Products

Sterile and clean environments demand total assurance in hygiene and cleanliness control. At Air System we understand the critical importance of maintaining controlled environments for various industries. Our clean room equipment solutions are designed to meet the highest standards of cleanliness, efficiency, and reliability. Clean Room Equipment provided by Airtech Systems are easily cleanable, restrict cross contamination, and ensure that the clean room system maintains its parameters, preventing serious penalties associated with failing to meet required standards. Whether you operate in pharmaceuticals, biotechnology, electronics, or any sector requiring strict contamination control, our equipment ensures optimal performance, compliance with industry regulations, and provides a safe, comfortable position for the operator. With Airtech Systems, you can trust that your clean room will maintain its parameters, ensuring the highest standards of hygiene and cleanliness control. Our range of advanced clean room equipment ensures optimal performance, hygiene, and compliance. • Static Pass Box • Dynamic Pass Box • Horizontal Laminar Flow • Reverse Laminar Flow • Ceiling Suspended LAF • Vertical LAF • Biosafety Cabinet • Mobile LAF Unit • Dynamic Garment Cubicle • Air Shower (SS-304) • Air Shower (GIPC) • Cross over Bench

Air System has in house manufacturing of pre-fabricated ducts. The ducts are fabricated on latest CNC machines which align, make stiffening braces, notch, bend and cut the duct to size, all in a sequence as data is fed into the machines directly from the drawings. These ducts are thus of superior quality providing the following benefits: • Minimum leakage, high strength and rigidity compared to hand-fabricated ducts. • Fast assembly, quick installation of ducts at site; leading to quick completion of projects. • Ducts Leak Testing as per international standards of SMACNA / DW-143 / DW-144. Air Distribution Products • Terminal Hepa Box • Mini pleat Hepa Filters • Clean Room Risers • Perforated Grills • Four Way Diffuser • Swirl Diffuser • Water Cooled & Air-Cooled Chillers Double Skin Air Handling Units are hooked up with Air/ Water Cooled Chillers by using M.S. / U PVC Piping with set of 3-way mixing valves, butterfly valves, strainers, pump sets, cooling towers, etc. Chillers are available in various tonnage ranging from 25 TR to 1000 TR in different combinations. Air- and Water-Cooled Chillers are used depending upon various applications. DX Condensing Units DX Air Cooled Condensing Units (Outdoor Units) Double Skin Air Handling Units are hooked up with outdoor DX condensing units by using interconnecting copper piping and various valves to control of flow of refrigerant gas. DX units are available in various tonnage ranging from 1.5 TR to 34 TR in different combinations.

Heating, ventilation and air-conditioning (HVAC) play an important role in the manufacture of quality pharmaceutical products and the design of the HVAC system should be considered at the concept stage of a pharmaceutical plant. The HVAC system supplies conditioned air to coveted areas of indoor surroundings to stimulate and maintain required: • Temperature • Humidity • Pressure • Air-purity • Cross-contamination With our in-house design and engineering teams, we meet strict requirements with respect to: • USFDA 209E • EU – cGMP • UK – MHRA • TGA • cGMP/WHO standards We cater to: Oral Solid Dosage (OSD)Sterile facility • Oncology • Hormones • Active Pharma Ingredients • Biotechnology • Microbiology and R&D Labs • Healthcare • Semi-conductors • Nano-electronics • Micro electronics • Chemical Industries • Animal Houses • Commercial establishments • Air Handling Units Air System Double Skin Air Handling Units are one of the most versatile and premium products in HVAC. Air Handling Units play an important role in overall performance of the HVAC system. In view of all theoretical and practical problems, Air System has developed double skin units suitable for multiple applications. Self-supporting extruded aluminium framework with injected PUF insulated panels provide strength and rigidity. Air System AHUs range from 500 CFM to 50000 CFM. The base unit consists of fan section, coil section, filter section and mixing box. Pre-Fabricated Ducts Air System has in house manufacturing of pre-fabricated ducts. The ducts are fabricated on latest CNC machines which align, make stiffening braces, notch, bend and cut the duct to size, all in a sequence as data is fed into the machines directly from the drawings. These ducts are thus of superior quality providing the following benefits: • Minimum leakage, high strength and rigidity compared to hand-fabricated ducts. • Fast assembly, quick installation of ducts at site; leading to quick completion of projects. • Ducts Leak Testing as per international standards of SMACNA / DW-143 / DW-144.

All internal and external corners of our modular wall panel systems are fitted with aluminium covings, featuring special male and female profiles with a locking system. These covings are securely attached, seamlessly connecting wall panels to the floor, ceiling panels to wall panels, and wall panels to each other. Modular Clean Room Doors Air System Clean Room doors are crafted from galvanized or stainless-steel sheets with lock-formed edges. These doors are insulated and bonded with polyurethane foam, honeycomb paper, or mineral wool, creating a rigid, flush fitting. They feature innovative flush double glazing, finished with a pure polyester powder coating of 60-80 microns for a smooth surface finish. Standard Door Specifications: Type – Single/Double Leaf Leaf Thickness – 44 mm (or as per specific requirement) Leaf & Frame – Galvanized Steel, Stainless Steel Material Door Leaf – 44 mm thick, Shutter standard sheet thickness 0.8 mm to 1 mm thick or as per specific requirement. Door Frame – Extruded Aluminium powder coated profile frame/ GI powder coated frame/ SS 304 frame. Infill PUF/Rockwool/Honeycomb Reinforcements – At hinges, door closer and lock case fitments Finish – Doors are coated with either pure polyester or epoxy polyester powder achieving a coating thickness of 60-80 microns. (Powder coating available in standard RAL colours) Glazing – 5-6 mm thick toughened glass/float glass Ironmongery – SS Ball Bearing hinges, Latch Lock, Dead Lock, Door Closer, D Handle, Push Plates, Kick Plates, Automatic Bottom Drop Seal, Panic Bar for emergency doors, etc Door opening – Left or right as needed Construction can be tailored to meet specific requirements.

Air System offers premium hygienic flooring solutions essential for maintaining high-quality production processes and enduring the rigorous cleaning protocols typical in pharmaceutical manufacturing. Our flooring options include: Epoxy Flooring PU Flooring PVC Vinyl Flooring

Air System offers modular ceiling panels available in 40mm and 50mm thicknesses, tailored to various application needs. These panels are installed using specially designed suspension members and linkages to suit each specific use. We provide both walkable and non-walkable ceiling panels, crafted according to client requirements and reinforced with specially designed stiffening systems for load-bearing walkable ceilings

Air System offers a versatile Wall Partition System, available in both Progressive and Non-Progressive types. Our modular wall panels are constructed from Double Skin Panels made of Pre-coated or Powder Coated Galvanized Iron (PCGI), featuring inner and outer skins with a standard thickness ranging from 0.6 0.8 mm. Standard widths for these wall panels are 1200mm, 1000mm, and 900mm, while the thickness options include 50mm, 75mm, 80mm, and 100mm. These panels are designed with integrated PVC conduits for electrical cables, and the 80mm and 100mm panels are specifically engineered to accommodate return air ducts and built-in risers. Panel heights can be adjusted up to 3500mm, with provisions for stackable panels to meet various spatial requirements. This design flexibility ensures that our wall partition systems can be tailored to fit any clean room configuration, providing robust, easy-to-install solutions for your controlled environment needs.

At Air System, we specialize in providing advanced modular clean room solutions that comply with the highest cGMP standards. Our clean room systems have been meticulously refined through continuous innovation in design, manufacturing, and installation, resulting in a product that is seamless, robust, and exceptionally easy to maintain. The snap-together construction allows for rapid assembly, ensuring that our clean rooms offer unmatched flexibility and performance. Our extensive product range is an extension of our expertise in clean room design and construction, catering to the unique needs of various industries such as pharmaceuticals, biotechnology, and electronics. We understand that different applications require different levels of cleanliness and operational efficiency, which is why we offer both standard and customized solutions tailored to your specific requirements.